CEC fill limits
CEC Rule 12-910 refers to Table 8 for the maximum percentage of conduit cross-section conductors may occupy:
| Number of conductors | Maximum fill |
|---|---|
| 1 | 53% |
| 2 | 31% |
| 3 or more | 40% |
Two conductors get the lowest limit because two round conductors can jam across the conduit diameter during a pull. Bare and insulated bonding conductors count toward fill.
The calculation
Fill % = (sum of conductor areas) ÷ (conduit internal area) × 100
Each conductor's area is π × d² ÷ 4 using its overall diameter including insulation. Add them up, divide by the conduit's internal area, and compare with the limit.
Worked examples
1. Three 20 A circuits in 3/4 in EMT
Six 12 AWG T90 Nylon (0.0133 in², about 8.6 mm² each) plus one 10 AWG bond (0.0211 in²): total 0.1009 in². 3/4 in EMT has 0.533 in² internal area:
0.1009 ÷ 0.533 = 18.9%
Well under 40%. In 1/2 in EMT (0.304 in²) the same bundle is 33.2%, still allowed, although a 3/4 in pull is much easier.
2. A 60 A feeder
Three 6 AWG (0.0507 in² each) plus a 10 AWG bond: 0.1732 in². In 1/2 in EMT that is 57%, over the limit. In 3/4 in EMT it is 32.5%, which complies.
3. A 200 A feeder in rigid PVC
Four 3/0 (0.2679 in² each) plus a 4 AWG bond (0.0824 in²) total 1.154 in². The smallest rigid PVC that keeps this under 40% is 2 in, at 35.1%.
Other Canadian rules to keep in mind
- Bends. Rule 12-942: no more than the equivalent of four quarter bends between pull points.
- Derating. More than three current-carrying conductors in a raceway reduces ampacity under Rule 4-004 and Table 5C. See the ampacity derating page (NEC values, similar in principle).
- Expansion. Rigid PVC exposed to temperature change needs expansion joints per Rule 12-1118.
- Voltage drop. Rule 8-102 limits feeders and branch circuits to 3%. Check long runs with the Canadian voltage drop calculator.
Tips for easier pulls
Staying at 40% does not guarantee an easy pull. Long runs with several bends, or jam-ratio combinations of three conductors, can damage insulation. Many electricians aim for 30–35% on long runs and use the next size up for future capacity. Pulling lubricant helps, and so does pulling from the end nearest the bends.
For US installations, use the NEC conduit fill calculator, which uses the same percentages with NEC Chapter 9 tables.