Method 1: resistance (NEC Chapter 9 Table 8)
Single phase: VD = 2 × I × R × L ÷ 1000
Three phase: VD = 1.732 × I × R × L ÷ 1000
- VD: voltage drop in volts
- I: load current in amps
- R: conductor resistance in ohms per 1000 ft (e.g. 12 AWG copper = 1.93)
- L: one-way length of the circuit in feet
The 2 accounts for current flowing out and back on two conductors. In a balanced three-phase circuit the factor is √3 = 1.732. Percent drop is VD ÷ source voltage × 100.
Example: 120 V branch circuit
16 A, 100 ft, 12 AWG copper:
VD = 2 × 16 × 1.93 × 100 ÷ 1000 = 6.18 V → 6.18 ÷ 120 = 5.15%
That exceeds the recommended 3%. 10 AWG (1.21 Ω) gives 3.87 V or 3.23%, and 8 AWG (0.764 Ω) gives 2.44 V or 2.04%.
Method 2: K-factor (circular mils)
Single phase: VD = 2 × K × I × L ÷ CM
Three phase: VD = 1.732 × K × I × L ÷ CM
- K: resistivity in ohm-circular mils per foot: 12.9 for copper, 21.2 for aluminum (at 75 °C)
- CM: conductor area in circular mils (12 AWG = 6,530; 10 AWG = 10,380; see the wire gauge chart)
Example: the same circuit by the K method
VD = 2 × 12.9 × 16 × 100 ÷ 6,530 = 6.32 V → 5.27%
Slightly higher than the Table 8 method because K is an average and Table 8 reflects the coated, stranded conductor for each size. Either answer leads to the same decision.
Sizing a conductor for voltage drop
Rearrange the K formula to solve for the minimum circular mil area:
CM = 2 × K × I × L ÷ VDallowed
Example: 40 A at 240 V, 75 ft, 3% limit
Allowed drop is 240 × 0.03 = 7.2 V:
CM = 2 × 12.9 × 40 × 75 ÷ 7.2 = 10,750 cmil
10 AWG (10,380 cmil) is just short, so use 8 AWG (16,510 cmil). By the Table 8 method, 8 AWG gives 1.91%. The wire size calculator does this and checks ampacity too.
Three-phase example
A 480 V feeder carries 100 A over 250 ft on 1/0 copper (105,600 cmil, 0.122 Ω/kft):
Table 8: VD = 1.732 × 100 × 0.122 × 250 ÷ 1000 = 5.28 V → 1.10%
K method: VD = 1.732 × 12.9 × 100 × 250 ÷ 105,600 = 5.29 V → 1.10%
For more three-phase cases, see the 3 phase voltage drop calculator.
How much voltage drop is allowed?
In the US, NEC informational notes to 210.19(A) and 215.2(A) recommend no more than 3% on a branch circuit or feeder and 5% total. They are recommendations, not requirements, except where codes such as energy codes or NEC 647.4(D) make them mandatory. In Canada, CEC Rule 8-102 sets the 3% and 5% limits as requirements. See the Canadian voltage drop calculator.
Common mistakes
- Using the round-trip length for L; the formula's 2 already counts the return path.
- Using 2 instead of 1.732 for three-phase circuits.
- Using the breaker rating instead of the actual load current.
- Comparing a three-phase drop with line-to-neutral voltage.
- Ignoring reactance on large conductors in steel conduit at low power factor, where Table 9 impedance is more accurate.